SPINNING
Suraj Cotton Mills Limited has been a trusted name in Pakistan’s textile industry for decades, known for its commitment to quality and innovation. Our state-of-the-art weaving unit produces 4.5 million meters of high-quality fabric per month, backed by advanced machinery and modern production practices. Operating as a semi-vertical unit with integrated spinning and weaving facilities within the same boundary, we ensure seamless coordination and consistent quality. With plans to evolve into a fully vertical setup in the near future, Suraj Cotton Mills is dedicated to delivering complete textile solutions that meet and exceed customer expectations.
Blending : Crafting the Ideal Fiber Mix
At Suraj Cotton Mills Limited, every premium yarn begins with a science-backed blending stage. Our specialists curate precise combinations of natural, synthetic, and recycled fibers; from long-staple cotton and Supima® to performance polyesters and eco regenerated blends. By controlling fiber length, fineness, and color at the source, we unlock the exact strength, softness, and visual texture your end product demands.
Back Process : Quality Preparation
Our contamination-controlled back-process lines prepare fibers with unrivalled consistency while maximizing raw-material yield.
- Carding Separates, cleans, and aligns fibers Uniform sliver with minimal impurities
- Drawing Parallels and elongates slivers Even fiber distribution and consistent weight
- Combing (for luxury counts) Removes short fibers Ultra-smooth, high-strength fibers
Spinning : Precision Through Automation
Suraj’s state-of-the-art ring and compact spinning frames
transform slivers
into coarse, medium, or fine counts, both carded and combed, while
minimizing human contact to eliminate contamination.
Regular maintenance routines maximize uptime and preserve
quality. Automated
monitoring systems track Uster® metrics in real time, while skilled training
and standardized procedures keep operators aligned with global best
practices. End-to-end consistency ensures every batch meets the specified
twist and count, producing yarns with low hairiness, tight CV %, and
dependable performance in weaving, knitting, or dyeing.
Conditioning & Packing : Delivering Perfect Yarn
Moisture conditioning in climate-controlled chambers restores ideal regain
for strength and machinability. Certified quality is ensured through
compliance with OEKO-TEX®, BCI, Supima®, and ISO standards. Customer-centric
packaging options include cones, dye tubes, cheese packages, and custom
pallets tailored to your processing line. Further customization of twist,
count, blend ratio, and color meets exact production briefs, while full
traceability supported by digital batch codes follows every cone from fiber
origin to final shipment, reinforcing responsible sourcing.
By meticulously conditioning, packaging, and documenting every lot, Suraj
Cotton Mills delivers yarns that arrive strong, stable, and production
ready, seamlessly integrating into your supply chain and elevating your
finished textiles.